Data-Driven Manufacturing
Utilise and optimise your data to drive innovation and competitiveness across your business with BONNER’s data-driven manufacturing solutions. We work across all layers, from plant sensors to cloud data, to bring valuable data to the where it is needed.
We have multiple advanced analytics solutions to allow businesses to extract actionable insights from complex datasets, enabling informed decision-making and continuous improvement. These solutions can be either part of a wider automation control system upgrade or stand-alone applications for a specific factory improvement process
Partner with BONNER to unlock new opportunities for growth and efficiency in today’s digital age.
Key Benefits
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Improved Operational Efficiency: Identifies bottlenecks and optimises resource usage through real-time monitoring.
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Enhanced Product Quality: Detects defects early and maintains consistent process control.
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Lower Costs: Reduces waste and prevents costly equipment failures with predictive maintenance.
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Compliance and Traceability: Ensures regulatory compliance and full product lifecycle traceability.
Data Integration
Our control system solutions, powered by leading platforms from ABB, B&R, and Ignition, provide comprehensive and reliable industrial data management tailored for modern manufacturing environments. We design systems that gather real-time data from all levels of your production process—whether from sensors, control systems, or enterprise software—ensuring complete visibility and traceability.
Data Visualisation
Our data visualisation solutions, built on industry-leading platforms from ABB, B&R, and Ignition, transform complex industrial data into clear, actionable insights. We design systems that present real-time and historical production information through intuitive dashboards, interactive charts, and customised reports tailored to your operational needs.
BI & Analytics
Business Intelligence (BI) and Analytics solutions enable manufacturing clients to turn vast amounts of industrial data into strategic insights. We design systems that collect, analyse, and interpret real-time and historical data to support data-driven decision-making at every level of your organisation. This data can be used locally or through integration to 3rd party applications such as Jaspersoft or PowerBI.
Predictive Maintenance
Predictive Maintenance (PdM) is a powerful technique that leverages data analysis to proactively detect anomalies and potential equipment failures. By using real-time monitoring of asset performance, PdM helps organisations minimise maintenance frequency and prevent unplanned downtime. This results in reduced maintenance costs, fewer machine failures, decreased downtime, and increased production.
Machine Learning
Machine learning starts with data, working with our ML partners, our system can collect and store data for ML, which brings advanced intelligence to your industrial operations. We design systems that leverage ML algorithms to analyse complex production data, identify patterns, and predict outcomes, enabling smarter automation and improved decision-making.
Solution Focus
Manufacturing Operations Management Software
ABB Ability Manufacturing Operations Management – Process and Production Intelligence. A modern and intelligent hub for technology, ICT, people, and opportunities.
MOM Process and Production Intelligence Software is all about combining plant operations data from control systems, ERP, and other data sources into actionable information. Information that provides the right insights for decision-makers to plan, optimize and continuously improve plant operations, in order to stay competitive in a rapidly changing environment.
Data Driven Collaboration
We collaborate closely with our key partners to integrate their advanced process control platforms into data-driven manufacturing solutions. By leveraging these robust systems, we ensure seamless data acquisition, real-time monitoring, and control across the production environment which allows data to be used in a multiple of ways.
We work directly with our clients to tailor these platforms to their specific operational needs, aligning with their goals for efficiency, quality, and flexibility. Additionally, we incorporate third-party add-ons creating a comprehensive ecosystem. This integrated approach enables smooth data flow across all layers of manufacturing operations, empowering clients to make informed decisions and achieve measurable improvements in productivity and profitability.
