The industrial landscape is evolving at an unprecedented pace, driven by advancements in digital technologies that enhance efficiency, accuracy, and productivity.
As we move into 2025, several key trends are set to redefine industrial automation, offering businesses new opportunities to optimise operations and remain competitive. Among the most significant trends are the Industrial OT Cloud, Augmented Reality (AR) for industrial applications, and the use of AI in programming. These technologies are transforming how industries manage data, train employees, and automate processes.
Industrial OT Cloud: The Future of Data Management
Cloud computing has revolutionised many industries, and the integration of Operational Technology (OT) with cloud computing is becoming a game-changer for manufacturing and industrial sectors. The Industrial OT Cloud refers to the seamless connection between cloud-based systems and industrial control systems, such as Programmable Logic Controllers (PLCs), Supervisory Control and Data Acquisition (SCADA) systems, and Distributed Control Systems (DCS).
Leveraging the Cloud for Manufacturing Data
Traditionally, industrial systems have relied on on-premises infrastructure, limiting scalability, real-time access, and remote monitoring capabilities. With Industrial OT Cloud solutions, companies can now store, process, and analyse vast amounts of manufacturing data in the cloud. This shift enables businesses to:
- Improve Real-Time Monitoring: Cloud-based systems allow for instant access to operational data, improving response times and decision-making.
- Enhance Scalability: Industries can scale their data storage and processing capabilities as needed, without requiring extensive physical infrastructure.
- Increase Cybersecurity: Cloud providers implement robust security measures, ensuring better data protection than many on-premise systems.
- Enable Predictive Maintenance: By analysing data in real-time, businesses can predict equipment failures before they occur, reducing downtime and maintenance costs.
Integration with Control Systems
By connecting PLCs, SCADA, and DCS to the cloud, industries can achieve seamless automation and coordination across different sites and locations. The result is a more responsive and efficient operation, with centralised data improving collaboration, reporting, and system performance.
As industrial processes become increasingly complex, adopting Industrial OT Cloud solutions will be critical for companies looking to remain agile and competitive in 2025.
Augmented Reality: Enhancing Industrial Operations
Augmented Reality (AR) is no longer just a futuristic concept—it is actively transforming industrial environments by providing interactive and immersive digital experiences. One of the leading technologies in this space is ViewAR, which facilitates asset location, live data readings, and training applications.
Asset Location and Guidance
AR technology is revolutionising asset management by overlaying real-time data onto physical equipment. Using AR headsets or mobile devices, workers can:
- Quickly Locate Equipment: ViewAR enables employees to visualise the location of assets, reducing time spent searching for machinery or tools.
- Receive Step-by-Step Guidance: AR-assisted navigation directs workers to their required location, minimising operational delays and errors.
Live Data Readings in AR
Industrial operators benefit from real-time data visualisation, enhancing situational awareness and process monitoring. AR displays provide:
- Instant Equipment Status Updates: Workers can view live metrics such as temperature, pressure, or performance indicators without checking physical screens.
- Fault Detection and Alerts: AR-enabled devices can highlight anomalies in machinery, helping maintenance teams respond proactively to potential issues.
Training and Skill Development
One of the most significant advantages of AR in industrial settings is its impact on training and workforce development. Traditional training methods can be costly and time-consuming, but AR:
- Provides Interactive Training Modules: Employees can engage with simulated environments, gaining hands-on experience without real-world risks.
- Enhances Knowledge Retention: Studies show that AR-based training improves understanding and retention of complex concepts.
- Supports Remote Assistance: Experts can provide real-time guidance to technicians using AR interfaces, reducing the need for on-site support.
As industries continue to integrate AR into their workflows, companies that embrace this technology will benefit from greater efficiency, reduced downtime, and improved workforce capabilities.
AI in Programming: Accelerating Automation Development
Artificial Intelligence (AI) is revolutionising programming, particularly in the field of industrial automation. Automation Studio Copilot, an AI-powered assistant, is designed to make coding faster, smarter, and easier. This tool is not for industrial clients but for internal use, enabling automation engineers to streamline project delivery.
How AI Enhances Industrial Software Development
Programming industrial control systems has traditionally required extensive expertise and manual effort.
With AI-powered solutions like Automation Studio Copilot, businesses can:
- Speed Up Code Development: AI-assisted programming tools reduce the time required to write and debug code, accelerating project timelines.
- Improve Code Quality: AI suggestions help identify potential errors, inefficiencies, and best practices, resulting in more reliable automation systems.
- Enhance Productivity: Engineers can focus on high-value problem-solving while AI handles repetitive coding tasks.
Faster Project Delivery with AI
One of the biggest advantages of AI-assisted programming is its impact on project efficiency. By automating repetitive coding processes and assisting with complex logic development, Automation Studio Copilot helps teams:
- Deliver automation solutions more quickly.
- Reduce manual coding efforts and human errors.
- Optimise workflows for faster deployment.
As industries push for increased automation, AI-powered programming tools will become essential for streamlining development cycles and ensuring high-performance automation solutions.
Looking Ahead: Preparing for 2025
The rapid evolution of Industrial OT Cloud, Augmented Reality, and AI-driven programming is reshaping the way businesses approach automation. Companies that proactively integrate these technologies will benefit from:
- Greater operational efficiency and real-time data access.
- Enhanced workforce training and remote collaboration.
- Accelerated software development and automation project delivery.
By embracing these emerging trends, industries can future-proof their operations, reduce costs, and maintain a competitive edge in an increasingly digital world.
Are you ready for the future of industrial automation? Explore how BONNER’s solutions can help your business stay ahead in 2025. Get in touch.