Frequenty Asked Questions
Instrumentation FAQs
What are the most common instrumentation problems in manufacturing?
Common issues include sensor drift, wiring faults, damaged transmitters, incorrect scaling and ageing instrumentation affecting measurement accuracy.
Why do instruments drift over time?
Normal wear, environmental conditions, vibration, temperature changes and ageing components can all cause instruments to gradually lose accuracy.
How can inaccurate measurements affect production?
Inaccurate measurements can lead to product waste, quality issues, increased downtime, higher energy consumption and unreliable production data.
How do you know if process data can be trusted?
Regular calibration, preventative maintenance and traceable certification help ensure process measurements remain accurate and reliable.
What causes hidden measurement errors?
Hidden errors can result from sensor drift, wiring problems, incorrect transmitter settings, PLC scaling issues or mechanical faults that don’t trigger alarms.