PROCESS CONTROL SYSTEMS
PROCESS CONTROL SYSTEMS
BONNER can deliver Process control systems for all industries including Food & Beverage, Dairy, Manufacturing and Medical Device. Partnering with ABB and B&R Industrial Automation, the process control system offered provide a modern, efficent system for either machine building to local IoT control & moniotring to factory wide SCADA, DCS and MES applications.
We provide support throughout the system’s entire life cycle – from planning, library creation and configuration to commissioning and operation including our after commission services from our Instrumentation team including on-going calibration and maintenace of sensors and remote monitoring.
Plant Automation
Standardised system components developed with object-oriented programming make it possible to modularise entire plants and factories systems. At the same time, the associated time and cost of commissioning is reduced. Centralized project management together with a standardized library makes maintaining systems around the world both easier and more efficient. System availability is maximized by secure, integrated remote access for maintenance, service and upgrades.
Factory Automation
Factory automation includes things like line automation of assembly lines, for example in the automotive and food industries. Centralised acquisition of data from every module in a production line allows for comprehensive online performance control. Tracking the flow of materials allows each completed production step to be traced seamlessly at any time.
Process Data Acquisition
Centralised acquisition of data including SCADA from machines and systems enables comprehensive online performance monitoring and visualization. Long-term archiving ensures the ability to assess the quality of the manufacturing process. Integrated reports provide detailed analysis of all process data in order to optimize production processes. Combined display of ongoing data, alarms and events in the TrendViewer make it easy to trace cause and effect.
Process Control
An integrated process control system significantly reduces the amount of engineering on the one hand while also lowering operation and maintenance costs throughout the entire life cycle of a system on the other. An integrated version control system expedites the validation of systems with Integrated alarm and trend systems ensure complete transparency without requiring additional costly expert systems.
Energy Monitoring
Integrated energy measurement modules supply all electrical & current values by collecting data from all energy sources (natural gas, oil, etc.) to provide complete and automatic collection of actual energy usage. Energy management systems as defined in ISO 50001 are easily implemented with measurement and display of consumption and cost data. Historical data allows detailed analysis of energy consumption, making it easy to identify cause and effect.
Condition Monitoring
Online vibration measurement integrated in I/O modules makes it possible to identify the mechanical condition of the machine and allows performance degradations to be detected early on so that serious damage can be prevented. Condition-based predictive maintenance reduces the number of unpredicted outages, thus keeping the costs associated with downtime and repairs to an absolute minimum.
ABB Partner Page
B&R Partner Page
02 Analyse
Your schedule is reviewed in detail to evaluate its overall balance and suitability for your specific site operations. Shutdown periods, production impacts and any specialised equipment needs are also ascertained.
A full instrument list is compiled and every item is then examined individually. We determine the acceptability and tolerance requirements of each instrument, ensure that the accurate parameter settings are assigned, establish the safety implications to be communicated and devise the appropriate calibration and maintenance schedules. The Bonner scoring system is applied to all instruments and areas of the plant using our instrumentation analysis software. This allows performance and functionality to be monitored on an ongoing basis. Solutions are developed to address any detected issues and all analysis is documented in an itemised report for each instrument.
Any concerns highlighted by you or your team during the assessment phase are also considered, and practical resolutions are constructed.
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Head Office
35 Western Parkway Business Centre
Ballymount Drive, Dublin 12
D12 X542, Ireland
Cork Office
33a Mitchelstown Enterprise Centre Mitchelstown, Co. Cork
P67 X660, Ireland
T +353 1450 5050
contact@bonner.ie
04 Implement
Our team makes the changeover process simple. We work efficiently and sensitively, taking care of every aspect of your instrumentation quality and maintenance needs.
Calibration is performed in accordance with the approved plan and any necessary maintenance is carried out as part of our Calibration & Maintenance service. We only use certified test equipment to make sure every instrument is reading correctly and, once completed, a calibration certificate is generated with our ProCalV5 calibration management software. The certificate records the calibration results for each instrument and captures any essential actions to rectify underperforming or out-of-tolerance equipment.
With our Procurement & Supply service, we assist you in the sourcing and provision of any new instrumentation you require. We enjoy close relationships with many leading suppliers and can offer informed advice on the most suitable products for your plant. You can also obtain additional support through training, drawings and spares system set-ups. We are proficient in developing detailed site spares lists and all our clients benefit from access to a dedicated wholesale parts catalogue.
Through our Commissioning service, we can assist in the bench calibration, installation, post calibration and optimisation of your instrumentation for new sites or process lines, or when any new equipment is being introduced to your plant.